Maintenance approaches for different production methods

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Mungani, D.S.
Visser, J.K. (Jacobus)

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Southern African Institute for Industrial Engineering

Abstract

Various production methods are used in industry to manufacture or produce a variety of products needed by industry and consumers. The nature of a product determines which production method is most suitable or cost-effective. A continuous process is typically used to produce large volumes of liquids or gases. Batch processing is often used for small volumes, such as pharmaceutical products. This paper discusses a research project to determine the relationship between maintenance approaches and production methods. A survey was done to determine to what extent three maintenance approaches – reliability-centred maintenance (RCM), total productive maintenance (TPM), and business-centred maintenance (BCM) – are used for three different processing methods (continuous process, batch process, and a production line method).
Verskeie produksiemetodes word deur die industrie gebruik om ’n wye verskeidenheid produkte te vervaardig wat deur die industrie en verbruikers benodig word. Die aard van ’n produk bepaal watter produksiemetode die meeste koste-effektief is. Kontinue prosesse word gewoonlik gebruik vir die vervaardiging van groot volumes gasse of vloeistowwe. Enkelladingsprosesse word dikwels gebruik om klein hoeveelhede van ’n produk te vervaardig, bv. farmaseutiese produkte. Hierdie artikel bespreek ’n projek wat uitgevoer is om die verwantskap tussen instandhoudingsbenaderings en produksiemetodes te bepaal. ’n Meningsopname is gedoen om te bepaal tot watter mate drie benaderings –betroubaarheidgebaseerde instandhouding (RCM), totale produktiewe instandhouding (TPM) en besigheidgebaseerde instandhouding (BCM) – gebruik kan word vir drie alternatiewe produksiemetodes, naamlik kontinue prosesse, enkelladings prosesse, en die produksielyn metode.

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Keywords

Reliability-centred maintenance (RCM), TPM, Business-centred maintenance (BCM), Continuous process, Batch process, Production line method

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Citation

Mungani, DS & Visser, JK 2013, 'Maintenance approaches for different production methods', South African Journal of Industrial Engineering, vol. 24, no. 3, pp. 1-13.