Decomposition of sulfide phases and subsequent matte collection in the black top of a platinum group metal smelter

Abstract

This study explored, on a laboratory scale, how matte separates from the gangue in the black top of a PGM smelter. Two PGM concentrates, one with high sulfide content (17.3 mass%, Platreef concentrate) and the other with low sulfide content (1.3 mass%, UG-2 concentrate), were studied in the temperature range of 800°C to 1480°C, which is the temperature gradient across the black top. The results showed that effective matte separation occurs at temperatures when the matte is completely molten, and a substantial amount of liquid silicate phase has formed. The main matte separation mechanism is the coalescence of sulfide prills and their gravitational settling through the continuous path created by the liquid silicate phase. Complete matte separation occurs at lower temperatures in Platreef concentrate (1400°C in Platreef concentrate vs. 1480°C in UG-2 concentrate), due to the higher concentration of liquid silicate phase of lower viscosity, as well as the higher amount of sulfide minerals in this concentrate. PGMs already dissolve and collect in a nickel-iron-based alloy associated with the matte at temperatures as low as 900°C.