Abstract:
In the steel plant considered here, direct reduced iron (DRI), produced by the coal based Stelco-Lurgi/Republic –National (SL/RN) process, makes up 50% or more of the total iron charge. The SL/RN DRI samples from a kiln cooler had high nitrogen contents (50-250 ppm, depending on particle size), contributing to elevated nitrogen levels in liquid steel produced in the electric arc furnaces. The proposed mechanism of nitriding of SL/RN DRI involves gaseous nitrogen (present within the rotary cooler) diffusing into the solid bed and is supported by a simple diffusion model. A strong correlation was found between the melt-in carbon content of the liquid steel and the final tap nitrogen content, with melt-in carbon of 0.3% C or higher resulting in nitrogen levels below 50 ppm at tap, even when charging DRI material that is high in nitrogen.
