Reactivity of a plagioclase concentrate from the South African Bushveld Igneous Complex via extractive acid leaching vs. extractive roasting-leaching processes

Abstract

This study compared the reactivity of a plagioclase concentrate subjected to two processes: (1) direct acid leaching and (2) thermochemical treatment with ammonium sulfate followed by leaching. The sample was prepared from coarse-grained pyroxenite rock retrieved from the Bushveld Igneous Complex, South Africa. It contained 78% plagioclase (labradorite), 9% orthopyroxene (enstatite) and 13% quartz. The elements contained in the concentrate were categorized into three groups based on their susceptibility to direct acid extraction after 6 h of leaching. Group 1 consisted of the highly reactive main elements of plagioclase (Al, Ca and Na, with extraction efficiencies of 95%, 89% and 81%, respectively). Group 2 included elements predominantly present in enstatite (Mg and Fe with extraction efficiencies of 41% and 55%, respectively). Group 3 was composed of slowly extractable Si (25%) from mostly plagioclase. Increasing the duration of direct acid leaching to 24 h had no effect on the extraction of Group 1 elements, whereas the extraction of Mg and Fe (Group 2) increased to >60%, and that of Si (Group 3) increased from 25 to 80%. The latter correlated with the nearly complete disappearance of the plagioclase blueprint in the XRD pattern of the residues generated after 24 h of leaching. In contrast, plagioclase had limited reactivity with ammonium sulfate during thermochemical treatment. Direct acid leaching of plagioclase-rich tailings can therefore generate leachates to be used as precursors for the preparation of value-added products, such as silica nanoparticles via a sol–gel route and calcium aluminate nanoparticles via solution combustion.