Abstract:
The influence of primary cooling and rebound temperature at C–Mn slab corner surfaces
during continuous casting on ferrite film transformation and AlN precipitation was investigated.
Laboratory simulations included primary cooling to minimum temperature, Tmin, rebounding to
various maximum temperatures, Tmax, followed by secondary cooling. The negative effect of a low
Tmin on hot ductility could not be readily reversed, even at relatively high temperatures. Quantitative
metallography was employed to study the evolution of the microstructure during rebounding and
secondary cooling. Following primary cooling to temperatures just above the Ar3, thin films of
allotriomorphic ferrite formed on the austenite grain boundaries. These films did not completely
transform to austenite during the rebound at 3 C/s up to temperatures as high as 1130 C and persisted
during slow secondary cooling up to the simulated straightening operation. Whilst dilatometry
did not indicate the presence of ferrite after high rebound temperatures, metallography provided
clear evidence of its existence, albeit in very small quantities. Coincident with the ferrite at these
high temperatures was the predicted (TC-PRISMA) grain boundary precipitation of AlN in bcc iron
during the rebound from a Tmin of 730 C. Importantly no thin ferrite films were observed, and
AlN precipitation was not predicted to occur when Tmin was restricted to 830 C. Cooling below
this temperature promotes austenite grain boundary ferrite films and AlN precipitation, which both
increase the risk of corner cracking in C–Mn steels.